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RELAY 4500


Folding and inserting made fast and accurate.

RELAY 4500


Increase your productivity and improve the accuracy of your mailing process with the Relay 4500 folder inserter.

Designed on a tried and tested platform, the reliable Relay 4500 is able to finish up to 42,500 mail pieces per month. Features including the high-capacity envelope feeder and cascading feeding from the sheet feeders maximise efficiency by minimising time spent loading materials. Gain confidence knowing that your largest critical mailings are finished on time, every time, without errors.

The Relay 4500 folder inserter gives you simple, accurate and reliable mail assembly.


Thoughtfully designed for any user.

Eliminate costly delays due to manual errors.


Keep mail process moving with fast, uninterrupted performance.

Relay 4500 Specifications:

System: Relay 4500

Cycle speed: 3,500 per hour

Colour touchscreen: UI Standard

Monthly capacity: Up to 42,500/month

Feeder configuration 2 sheet feeders, 1 insert feeder, high-capacity outer envelope feeder

Fold options C, Z, Half (V), Double

Integrity options OMR, 2D

Cascade from sheet feeders Yes

Envelope sealing Standard

Accumulate before folding

C or Z fold up to 5 sheets*

Half fold up to 10 sheets (2 groups of 5)*

Double Fold (US Legal Paper) up to 3 sheets*

Sheet Feeder Tray(s)

Capacity per tray 325 sheets 75 gsm/20 lb paper (650 sheets total)

Paper sizes: Minimum: 178 mm (7") Width x 178 mm (7") Length

Maximum: 229 mm (9") Width x 406 mm (16") Length

Paper weights: Minimum: 75 gsm/20 lb Maximum: 120 gsm/32lb

Insert Feeder: Tray

Capacity 300

Media sizes: Minimum: 127 mm (5") Width x 82 mm (3.25") Length

Maximum: 230 mm (9") Width x 152 mm (6") Length

Media weights: Minimum: 75 gsm/20 lb (non-folded cut sheet), 60 gsm/16 lb (folded material) Maximum: 180 gsm/50 lb (single sheet) maximum compressed thickness of 2 mm (.078")

Envelope specifications

Capacity up to 300

Envelope Sizes: Minimum: 88 mm (3.5") Deep x 220 mm (8.5") Wide Maximum: 164 mm (6.5") Deep x 242 mm (9.5") Wide

Envelope weights: Minimum: 65 gsm (17 lb)Maximum: 100 gsm (26 lb)

Programmable jobs: 20

Physical specifications: Tabletop Dimensions 991 mm L x 533 mm W x 635 mm H (39" x 21" x 25"). Full Installed dimensions 1067 mm L x 533 mm


For further details of this product, or a discussion of your individual franking requirements, call today on 0151 494 5358 or EMAIL US TODAY.



Opening the post each day by hand and can valuable time out of the working day. It could also mean delays in processing cheques, sales orders, customer enquiries or even complaints.


Royal Mail updated its Franking Scheme in October 2011 and publications were printed explaining these changes.

One of these changes was that it is now a requirement and the customer’s responsibility to ensure that they have the current tariff rates loaded onto their Franking equipment & scales.

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